New hybrid blade/knife cutting module

In an increasingly demanding market where flexibility and speed of processing make all the difference, it is essential to adopt technologies that optimise production processes. With the GIS module, CMS introduces a new solution for blade/knife cutting, overcoming the limitations of aggregates driven by the electro-spindle and offering a new dimension in the world of integrated units.

GIS is a standalone module, specifically designed for blade/knife cutting, working in synergy with the main electrospindle of the machine. It allows both heads to be utilised to their full potential without interruptions or tool changes, optimising production times and enhancing operational efficiency.

The GIS unit is available in three configurations to meet all production needs: GIS 1 with one tool available on the machine; GIS 2 with two tools available on the machine; GIS 4 with up to four tools available on the machine. All versions feature independently engaging slides that allow for a quick change of cutting technology and offer exceptional operational versatility.

The GIS module ensures precise machining on a wide range of materials, such as expanded PVC, elastomers, cellular and expanded polycarbonate, offering maximum versatility thanks to its “plug & play” technology, which enables quick and intuitive tool changes.

CMS offers five types of tools: short-stroke pneumatic, with a 3.2 mm oscillation stroke and a frequency of 15,000 strokes per minute; long-stroke pneumatic, with an oscillation stroke of 5-7 mm and a frequency of 9,000 strokes per minute; electrically oscillating, with a 1.6 mm oscillation stroke and a frequency of 12,000 strokes per minute; tangential knife, with a fixed blade guided by interpolation; inclined knife, with a fixed V-Cut tool blade at 45°. Additional tools can be integrated upon request to further expand the machine’s capabilities.

Furthermore, GIS includes the Overcut Compensation function from Maestro, which optimises the cutting path to eliminate defects such as “saw-tooth” effects and overcutting. The result is clean, accurate, and flawless cuts. The module integrates seamlessly with the “Optiscout” optical marker management system, maximising machine performance.

The GIS module reaches its highest potential within the CMS tracer 200X range, designed to perfectly combine milling and blade/knife cutting. Thanks to its compact structure and Pro-Speed and Pro-Space safety features, the tracer 200X offers:
- worktables up to 4,317 x 2,177 mm, with the option of pendulum operation for alternating milling and cutting;
- 40,000 rpm electro-spindle, for extremely high-quality finishes;
- simplified programming and interactive management of tools and clamping systems.